Conveyor Services

Reliable Conveyor Engineering for High-Demand Operations

Specialist Conveyor Engineering for Logistics, Manufacturing & Automated Environments

Mercury Mechanical & Electrical Contractors deliver industry-leading conveyor engineering services across logistics hubs, parcel sortation centres, manufacturing plants, automotive facilities, food and drink production sites and fulfilment centres.

Conveyors are the backbone of high-volume operations — when they stop, productivity stops.

That’s why our clients trust Mercury to deliver safe, reliable and technically competent conveyor installation, maintenance, upgrades and breakdown support.

Our specialist conveyor engineers work across multiple OEM platforms and system integrators, providing fast, effective solutions that keep your operation moving.

Our Conveyor Engineering Capabilities

Conveyor Installation (Mechanical & Electrical)

We provide complete conveyor installation solutions, including:

• Mechanical Installation
• Frames, legs & platforms
• Spirals & elevation systems
• Rollers, drums & idlers
• Bearings, shafts & pulleys
• Transfer systems, merges, diverts & sortation modules
• Conveyor supports, brackets & structural elements
• Electrical Installation
• Conveyor wiring (415V & 24V)
• Containment installation
• Motor, drive & gearbox wiring
• Device installation (sensors, scanners, photocells, encoders)
• Safety circuits & emergency stop systems
• Control panel integration
• Field cabling & terminations

Every installation is delivered in line with OEM specifications, engineering drawings and strict health & safety controls.

Conveyor Mechanical Maintenance (PPM)

Planned maintenance is essential for preventing breakdowns and maintaining performance.
Our PPM activities include:


• Roller, bearing & component inspection
• Belt condition, tracking & tension checks
• Drive motor & gearbox inspections
• Belt wear and splice evaluation
• Conveyor alignment
• Structural inspections
• Lubrication schedules
• Transfer point inspection
• Asset condition reporting

PPM packages can be customised to your site, workload and OEM requirements.

Conveyor Electrical Maintenance (PPM)

Electrical reliability is critical to conveyor uptime.
Our electrical PPM includes:


• Device testing (sensors, scanners, encoders)
• Drive, inverter & motor checks
• Control panel inspections
• Fault memory & performance checks
• Power supply testing
• Emergency stop & safety circuit verification
• Re-terminations & wiring condition checks

We help ensure your conveyor systems remain compliant, safe and operational.

Breakdown & Reactive Conveyor Support

When conveyors fail, operations halt — often at the worst possible time.
Mercury provides rapid conveyor breakdown support for:


• Belt failures
• Tracking issues
• Electrical faults
• Device failures
• Motor/gearbox issues
• Jammed components
• Damaged rollers, bearings or brackets
• Safety system faults
• Control issues

Our engineers diagnose the issue quickly, perform repairs safely and restore flow with minimal disruption

Conveyor Belt Supply & Fitting

We supply and fit:

• PVC belts
• PU belts
• Rubber belts
• Modular belts
• Food-grade belts
• Anti-static belts
• Profiled & specialist belts

Services include:

• Hot vulcanising
• Cold bonding
• Endless belt installation
• Belt tracking & alignment
• Pulley & roller inspection
• Emergency replacement